Go from scan to printed bracket-placement jig 3.5x faster than the world’s leading Ortho Systems.
STL / PLY from any major intraoral scanner, checked on arrival.
~1 min
Software drafts bracket positions from the prescription for technician review.
~5 min
Per-tooth adjustment with collision and archwire-engagement checks.
~10 min
Printable transfer jigs generated per segment, ready for any resin printer.
~5 min
Validated IBT resins, recommended orientation, print-ready export.
~3 min prep
Jigs ship to the prescribing orthodontist for chairside bonding.
Lab → clinic
| Attribute | BraceFlow (Our System) | Ortho System | IDB | Lab |
|---|---|---|---|---|
| Time per case (scan → printable jig) | 24 min (in-house, AI-driven) | ~60–90 min (semi-automated; manual refinement-heavy) | ~5 min orthodontist input + 10 business days lab turnaround | ~10 min planning; IDB is in beta |
| Software seat cost (public-info ranges) | Transparent pricing — $49 to $499 Monthly Plan | Quote-based; resellers report ~$5K–$15K+ initial + $1.5K–$4.5K/yr renewal per seat | Bundled subscription + per-case fees; not publicly listed | Per-aligner pricing (~$35 USD / aligner); no traditional seat license |
| Scanner agnostic | Yes — TRIOS, iTero, Medit, Carestream (STL/PLY) | Partial — optimized for TRIOS; STL/DICOM imports supported | Yes — accepts major intraoral scan formats | Yes — standard scan file imports |
| AI bracket placement | Yes — fully AI-driven initial placement with torque / tip / in-out validation | Semi-AI — rule-based auto-setup; AI features added in recent versions | Limited in-software AI; relies on SureSmile-certified lab technicians | AI-assisted (primary focus is aligners; IDB module still in beta) |
| Training required | Low — designed for short onboarding, no certification | High — multi-day training typical; complex UI with module-by-module licensing | Moderate–high — certification required for outsourced workflow | Low — self-service oriented; 10-min planning workflow |
| Deployment model | In-house software, single workflow | In-house software, multi-module | Outsourced lab service (10-day turnaround) | In-house software + optional concierge service |
| Best for | Labs and practices needing fast, in-house, AI-first IDB | Established labs with existing 3Shape ecosystem | Practices that prefer outsourced planning, no in-house lab | Aligner-first practices adding limited IDB capability |
Note: Pricing and time-per-case figures reflect publicly available information as of May 2026. Competitor pricing varies by region, package, and reseller — figures shown are industry-reported ranges. All competitor trademarks belong to their respective owners. See 'Sources & Notes' tab for citations.
No proprietary scanner lock-in, no certified-printer list. If it exports a standard mesh or prints dental resin, BraceFlow fits in.
The next releases focus on one theme: measurable, documentable placement quality — from the scanner all the way to the printed jig.
End-to-end dimensional verification — from per-scanner calibration on import to measurable reference checks on every printed plate.
Bracket dimensions proposed from each tooth's own measured anatomy, with full manual override and per-doctor presets.
Redesigned jigs engineered for deterministic, single-path seating and visual bonding confirmation at the chair.
Post-bonding scan comparison with per-bracket deviation reporting — so labs can document placement quality on every case.
Calibrated profiles for Damon, 3M Victory, Forestadent, GAC, and more — match drafts to real, purchasable SKUs.
Per-resin compensation tuned for major IBT materials, refinable from your own lab's measurements.
AI-driven suggested positioning based on clinical norms.
Intuitive manual controls for micro-movements.
High-fidelity metal brackets for clear communication.
simulates archwire engagement against prescribed bracket positions to flag interferences, occlusal collisions, and torque/tip discrepancies before bonding.
Traditional digital bracket placement is slow, expensive, and tethered to legacy enterprise software that requires 90+ minutes per case. We built a wedge to break that bottleneck.
Our proprietary engine performs a comprehensive clinical analysis of the scan in seconds, ensuring every bracket placement is biologically and mechanically optimized. Unlike manual CAD, the AI accounts for multiple orthodontic variables simultaneously to prevent mid-treatment corrections.
By moving the IDB workflow to our AI-driven environment, labs have effectively eliminated the 'CAD bottleneck.' The manual 90-minute placement process has been condensed into a 24-minute automated sequence that yields higher clinical accuracy and a validated jig fit across dozens of consecutive cases in beta. This system doesn't just save time; it expands a laboratory’s production capacity without the need for additional hiring or expensive legacy software seats.
“BraceFlow is a dedicated laboratory workflow tool, not classified as a medical device, and is engineered with a cloud or on-premise infrastructure. Its precision is clinically proven, having been validated against 163 cases across 3 specialized labs in India, with an additional 7 partner labs currently finalizing beta validation to ensure peak performance in diverse production environments.”
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