BraceFlow | Ekarthaan 

BraceFlow

The Next Evolution in Orthodontic Jig Workflows.

Go from scan to printed bracket-placement jig 3.5x faster than the world’s leading Ortho Systems.

24m Per Case IDB
3.5x Faster vs The Best
40% Lower Seat Cost

The workflow

From scan to seated bracket, one continuous lab sequence.

1. Import

STL / PLY from any major intraoral scanner, checked on arrival.

~1 min

2. Initial placement

Software drafts bracket positions from the prescription for technician review.

~5 min

3. Refine & approve

Per-tooth adjustment with collision and archwire-engagement checks.

~10 min

4. Generate jig

Printable transfer jigs generated per segment, ready for any resin printer.

~5 min

5. Print in-house

Validated IBT resins, recommended orientation, print-ready export.

~3 min prep

6. Deliver

Jigs ship to the prescribing orthodontist for chairside bonding.

Lab → clinic

Attribute BraceFlow (Our System) Ortho System IDB Lab
Time per case (scan → printable jig) 24 min (in-house, AI-driven) ~60–90 min (semi-automated; manual refinement-heavy) ~5 min orthodontist input + 10 business days lab turnaround ~10 min planning; IDB is in beta
Software seat cost (public-info ranges) Transparent pricing — $49 to $499 Monthly Plan Quote-based; resellers report ~$5K–$15K+ initial + $1.5K–$4.5K/yr renewal per seat Bundled subscription + per-case fees; not publicly listed Per-aligner pricing (~$35 USD / aligner); no traditional seat license
Scanner agnostic Yes — TRIOS, iTero, Medit, Carestream (STL/PLY) Partial — optimized for TRIOS; STL/DICOM imports supported Yes — accepts major intraoral scan formats Yes — standard scan file imports
AI bracket placement Yes — fully AI-driven initial placement with torque / tip / in-out validation Semi-AI — rule-based auto-setup; AI features added in recent versions Limited in-software AI; relies on SureSmile-certified lab technicians AI-assisted (primary focus is aligners; IDB module still in beta)
Training required Low — designed for short onboarding, no certification High — multi-day training typical; complex UI with module-by-module licensing Moderate–high — certification required for outsourced workflow Low — self-service oriented; 10-min planning workflow
Deployment model In-house software, single workflow In-house software, multi-module Outsourced lab service (10-day turnaround) In-house software + optional concierge service
Best for Labs and practices needing fast, in-house, AI-first IDB Established labs with existing 3Shape ecosystem Practices that prefer outsourced planning, no in-house lab Aligner-first practices adding limited IDB capability

Note: Pricing and time-per-case figures reflect publicly available information as of May 2026. Competitor pricing varies by region, package, and reseller — figures shown are industry-reported ranges. All competitor trademarks belong to their respective owners. See 'Sources & Notes' tab for citations.

Compatibility

Works with the hardware you already own.

No proprietary scanner lock-in, no certified-printer list. If it exports a standard mesh or prints dental resin, BraceFlow fits in.

Intraoral scanners

  • 3Shape TRIOS STL / PLY
  • Align iTero STL
  • Medit i700 / i900 STL / PLY / OBJ
  • Carestream CS series STL
  • Any open-format scanner STL / PLY / OBJ

3D printers

  • Formlabs Form series
  • Asiga MAX / PRO
  • SprintRay
  • Anycubic / Elegoo (lab-grade resin)
  • Any printer accepting STL

IBT resins

  • Formlabs IBT validated
  • NextDent Ortho IBT validated
  • KeyOrtho IBT validated
  • Asiga DentaGuide validated
  • Additional resins on request

Roadmap

What's coming next.

The next releases focus on one theme: measurable, documentable placement quality — from the scanner all the way to the printed jig.

Q3 2026

Scale Assurance

End-to-end dimensional verification — from per-scanner calibration on import to measurable reference checks on every printed plate.

Q3 2026

Per-tooth adaptive bracket sizing

Bracket dimensions proposed from each tooth's own measured anatomy, with full manual override and per-doctor presets.

Q4 2026

Next-generation transfer jig architecture

Redesigned jigs engineered for deterministic, single-path seating and visual bonding confirmation at the chair.

Q4 2026

Accuracy Verification Suite

Post-bonding scan comparison with per-bracket deviation reporting — so labs can document placement quality on every case.

2027

Bracket brand libraries

Calibrated profiles for Damon, 3M Victory, Forestadent, GAC, and more — match drafts to real, purchasable SKUs.

2027

Resin calibration profiles

Per-resin compensation tuned for major IBT materials, refinable from your own lab's measurements.

What the System Does

Intelligent Bracket Placement

Intelligent Bracket Placement

AI-driven suggested positioning based on clinical norms.

Precision Adjustment

Precision Adjustment

Intuitive manual controls for micro-movements.

Photorealistic Rendering

Photorealistic Rendering

High-fidelity metal brackets for clear communication.

Predicts Collision/Interference

Predicts Collision/Interference

simulates archwire engagement against prescribed bracket positions to flag interferences, occlusal collisions, and torque/tip discrepancies before bonding.

Full Project Walkthrough

See Braceflow in Action

Video thumbnail
Video thumbnail

The Challenge

Traditional digital bracket placement is slow, expensive, and tethered to legacy enterprise software that requires 90+ minutes per case. We built a wedge to break that bottleneck.

Analysis

Intelligent Orthodontics

AI-Powered Analysis

Our proprietary engine performs a comprehensive clinical analysis of the scan in seconds, ensuring every bracket placement is biologically and mechanically optimized. Unlike manual CAD, the AI accounts for multiple orthodontic variables simultaneously to prevent mid-treatment corrections.

  • Diagnostic Analysis (Bolton, IPR, torque)
  • Placement Intelligence (auto-curve, collision detection)
  • Predictive Validation (movement simulation, mid-treatment correction prevention)

Outcome

By moving the IDB workflow to our AI-driven environment, labs have effectively eliminated the 'CAD bottleneck.' The manual 90-minute placement process has been condensed into a 24-minute automated sequence that yields higher clinical accuracy and a validated jig fit across dozens of consecutive cases in beta. This system doesn't just save time; it expands a laboratory’s production capacity without the need for additional hiring or expensive legacy software seats.

“BraceFlow is a dedicated laboratory workflow tool, not classified as a medical device, and is engineered with a cloud or on-premise infrastructure. Its precision is clinically proven, having been validated against 163 cases across 3 specialized labs in India, with an additional 7 partner labs currently finalizing beta validation to ensure peak performance in diverse production environments.”

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Australia
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Ireland
Ireland

A truly a great artist. I gave him a task, witch was to change a photo on low resolution and he managed to do a great job. Great guy to work with.

Source:Verified Client - LinkedIn.com

Jon H.
Ireland
Ireland

This is the second job that this guy does a job for me, and even finished the job earlier. Highly recommend him, very talendet and creative.

Source:Verified Client - LinkedIn.com

Stuardo Josue R.
Germany
Germany

Didn't deliver at all, I was asked to hire someone else for the project as he didn't wanted to do the project.

Source:Verified Client - Upwork.com

Ludwik P.
United Kingdom
United Kingdom

Fantastic guy! Ask lots of questions in order to make sure that everything is up to my expectations. Delivered several different versions of the project for me to choose even if I asked for only one. Will definitely hire him again.

Source:Verified Client - Personal Client

Paulette E.
New Zealand
New Zealand

dedicated work ethics, passionate about what he does, with attention to detail, a definate asset to any project he chooses to accept

Source:Verified Client - Freelancer.com

Chris N.
United States
United States

This guy has got to be the best Freelancer I have ever used. He was so patient with me and the communication was Great! The video work he did for me was the Best! I will be using him a lot more! Thank you so much! This experience was really good!

Source:Verified Client - Upwork.com

Roger H.
United Arab Emirates
United Arab Emirates

Excellent work from itssid4545 ...and exactly what I wanted. Good communicator and knows what he's doing with Adobe After Effects.

Source:Verified Client - LinkedIn.com

Arash M.
United Arab Emirates
United Arab Emirates

Excellent work, exactly what i wanted, will work with again.

Source:Verified Client - Upwork.com

Ike T.
United States
United States

Great job. Love the video.

Source:Verified Client - LinkedIn.com

Maria W.
Australia
Australia

Sid was such a gentleman and delivered my project with speed, efficiency and creativity. I would recommend him 5 times over! Great work!

Source:Verified Client - Upwork.com

Arash M.
United Arab Emirates
United Arab Emirates

Excellent work. Will use again

Source:Verified Client - LinkedIn.com

Bernard A.
Ireland
Ireland

gr8 . thumbs up

Source:Verified Client - Upwork.com

Scott M.
United Kingdom
United Kingdom

Perfect job!

Source:Verified Client - Upwork.com

Jazr I.
Canada
Canada

Great Freelancer: professional, courteous, efficient!

Source:Verified Client - Personal Client

Peter Z.
Australia
Australia

Thank you. You did well.

Source:Verified Client - LinkedIn.com

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